Inventor and Entrepreneur

Inventor

In the early 30s, Ferraro built the earliest versions of scuba equipment after reading in the "Domenica del Corriere" newspaper that, in Japan, there were people who practiced fish hunting directly underwater. So he built a galvanized plate mask with a windshield gasket border and equipped with a porthole sealed with putty. As a rifle, he put together a tube able to shoot sticks like umbrella ribs. After the war period ended and after his famous exploits, he started his career as an inventor on an industrial scale.
From 1947 to the beginning of the 80s, Ferraro was one of the most productive inventors of diving equipment, working first for Cressi Sub, then for Technisub, which he founded in 1962.
His most famous creations for the Cressi brand were the Rondine fin, the first full foot pocket fin and the Pinocchio mask, the first mask featuring an anatomically-shaped nose made of rubber.
For Technisub, Luigi Ferraro designed innovative products such as the “Caravelle” fin , the first fin made of two materials that can be taken apart by hand, and the masks "Nova" and "Bella" revolutionising construction technology by introducing the wide use of plastic materials enabling the first industrial design applications. The legendary "Jaguar", one of the first underwater air guns, gained notoriety when it was used by 007 James Bond in the film "Thunderball".
There is no underwater equipment that Ferraro did not revolutionise. He created the legendary "Vega" torch, which is still produced today, using very different technologies but with the same design concept; ARO, a rebreather, using the most innovative ideas, which can only be found in the latest products and wetsuits for whose production he invented a machine able to attach the nylon lining to the neoprene, a world’s first. Even within the field of regulators, which used to be the exclusive reserve of the French and Americans, one of his innovations was licensed. This became an indispensable part of any future regulator: the adjustment of the injection system and the subsequent Venturi effect. Today, all high level regulators have it but the first one created was the Inject, produced by La Spirotechnique and patented by Technisub.
Furthermore: the Idrodyn lifting bags; TS 80, a buoyancy jacket, which already introduced the concept of Fixed Single-Command in 1977, in order to control buoyancy.

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From "Thunderball", James Bond with his Jaguar Technisub speargun
From "Thunderball", James Bond with his Jaguar Technisub speargun
Bella
Bella
Nova
Nova
Jaguar
Jaguar
Siro flashlight, the forefather of today's Vega
Siro flashlight, the forefather of today's Vega


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Rondine Fins

The Rondine fins were Luigi Ferraro's first invention in the diving equipment sector to succeed at an international level. In the 50s, fins were very different from those we know today. Even though they assisted movement to a certain extent, they were short, uncomfortable, painful and, most of all, not very efficient. They were based on a patent lodged by Louis de Corlieu in 1933 describing hand paddles and fins for which he got his inspiration from the fins that Polynesian fishermen manufactured with leaves. They were offered to the French Navy in 1934 and to the British Admiralty in 1935 who refused them as they did not see their potential. The Italian Royal Navy, on the other hand, were the first to realise their operational capabilities, adopting them for its underwater commandos, the Gamma Group of the X Mas. Ferraro was one of them who, wearing his fins, carried out extraordinary operations during the Second World War earning the Gold Medal for Military Valour.

Firstly, based on these experiences, Ferraro drafted the theoretical outline of the fins' operation, which he published in "Mondo Subacqueo" in 1950. This was the first magazine in the world specific to the diving sector and was a single publication. The first chapter "The swimming fins" of the book "Dominare gli Istinti" by G.Cafiero - Ed. Ireco, is dedicated to this study.

In 1952, following careful studies, calculations and prototypes, a fin benefiting from the technological revolution was invented: the Rondine. It combined physical, chemical and mechanical innovations guaranteeing performance that was decidedly superior to the fins in use up to that time. However, their success was especially due to their fitting solution: a small shoe made of soft rubber, which accommodates the whole foot. It guarantees maximum comfort, merging the foot and the fin into one. All contemporary full foot pocket fins derive from the ergonomic principles Ferraro applied to the Rondine fins.

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Rondine Fins
Rondine Fins
A sample of the fin used in the 40s for Gamma training. Later left behind because of poor efficiency.
A sample of the fin used in the 40s for Gamma training. Later left behind because of poor efficiency.


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Pinocchio Mask

Another of Ferraro's inventions that was destined to leave a permanent mark in the evolution of diving equipment, is the Pinocchio mask, which again, he designed for Cressi in 1952.

The Monogoggle, the prototype of all masks, was a French invention that only covered the eyes and excluded the nose. For this reason, it was not able to compensate for external pressure. The next generation of diving masks improved comfort and were more effectively sealed but could not resolve the problem of pressure compensation as the nose was still covered by the glass. Ferraro was the first man to design a rubber face shield which is soft and, as it covers the nose, enables the wearer to easily compensate for external pressure on the eardrum. His invention was successful worldwide, not only because of the feature mentioned above, but also because of its reduced size, its excellent adhesion to the face and its good visibility.

A veritable "cult" within the diving mask field, Pinocchio was the most famous mask in the world. Venerated by generations of divers, it was such an advanced design when it was introduced on the market that it is still valid today, over fifty years later. Pinocchio is still produced by Cressi Sub today and it is certainly the diving product that has been on the market the longest.

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Pinocchio Mask
Pinocchio Mask


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Caravelle Fins

They were presented to the market in 1963 and therefore represent one of the first articles that Ferraro designed for Technisub, the company he founded the previous year. The Caravelle fin has two characteristics that set it above all other existing fins: it is composed of a shoe and a blade that are made from different materials.
The Shoe is made of rubber, which, at the time, was the only material used to produce fins. The blade, however, and this is the novelty, is produced with a new material - polypropylene. This earned its inventor, Giulio Natta, the Nobel Prize in Chemistry in exactly the same year that Ferraro employed it for the Caravelle fin. Blade and shoe can be easily dismantled and assembled by hand and the shoe can be used as a normal protective shoe to walk on rocks or sand. But this is not the only benefit of the Caravelle fin. Most of all, the fin ensures excellent performance due to the lightness and elasticity of the blade. Jacques-Yves Cousteau was so enthusiastic about it that he nominated Ferraro "the best fin designer in the world" and, as expected, used it for his team.

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Assembled Caravelle
Assembled Caravelle
Dismantled Caravelle
Dismantled Caravelle
The very first plasticine Caravelle fin mock up handmade by Ferraro, according the 60s technology
The very first plasticine Caravelle fin mock up handmade by Ferraro, according the 60s technology


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ARO

The Breathing Apparatus that Ferraro conceived in collaboration with Prof. Zannini, has very little in common with the apparatus he used during the war. In the new product, the gas follows a cyclic path rather than a pendulum flow for better CO2 capture. It can operate either by manually activating the by-pass for the inflow of oxygen, as in traditional rebreathers, or completely automatically, so that the diver is left with his hands free. The breathing bag is protected by a strong protective shell; soda-lime is contained in a transparent cartridge, which can therefore be inspected from the outside and does not need to be dismantled. Many of these features have become standard in modern rebreathers.

To know more about ARO Technisub

http://www.rebreathers.eu/cms_rebreathers/node/36
 

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Aro
Aro


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INJECT Regulator

At the end of the 70s, Ferraro patented a new regulator, known as the Inject, which makes use of the Venturi effect. The direction of the airflow originating from the first stage is modified to increase the intake of air to the diver. The flow can be suitably adjusted according to breathing requirements, depth and respiratory work. The Inject series is divided into various models produced by La Spirotechnique.
Today, all scuba regulators available on the market use the same technology.

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Ferraro introducing Commander Cousteau to the Inject regulator
Ferraro introducing Commander Cousteau to the Inject regulator


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Entrepreneur

On October 13th 1962, Luigi Ferraro and his friend Carlos Reinberg, set up Technisub, his diving equipment factory, aiming to conquer the international market.
Innovation and quality are the key words for Ferraro, who has always wanted to offer advanced products and smart ideas for fins, masks, wet suits, spearguns and accessories. A yellow fish and compass on a black background symbolise the company's philosophy: Technology applied to diving. Nowadays, flicking through the historical collection in Technisub catalogues is like running through the history of the evolution of diving equipment.
But his philosophy is not just centred on technology. Ferraro follows the principles of an enlightened entrepreneur, who was ahead of his time. His intention was to base his relations with suppliers and final consumers on utmost seriousness and correctness by applying, at the beginning of the 60s, what will be later known as “customer satisfaction”. The same ethic is applied both in external relations with suppliers and in internal relations with staff. Profit is not the objective but one of the consequences of correct behaviour.
The close collaboration between Technisub and the French multinational La Spirotechnique, owned by Jacques-Yves Cousteau, enables Ferraro's company to extend its commercial network and simultaneously to continue his important commitment in the experimentation field. This collaboration also develops on a financial level as the French company represents part of Technisub's share capital. Ferraro directs it until 1982, when he decides to retire. His son, Paolo Ferraro is nominated President the same year and expands the Company, obtaining outstanding technical and financial results. He diversifies the Company's activities by creating a new company, Aqua Spere, which specializes in the swimming sector. He remains President until 2007, when he resigns for personal reasons.

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